How Leather Is Made
A working process model of how cattle hides become finished leather.
Enter the Tannery Process Model
The model follows cattle hides from receiving and soaking through tanning, drying, finishing, grading, and shipment. Choose a preset for the kind of leather you want to follow, then run the simulation to watch hides move through queues, batches, machines, inspections, and transfers.
You can pause whenever you like, select any process to learn what happens there, and adjust its timing, capacity, or route when those controls are available. Use the Walkthrough button for a guided step-by-step introduction, or let the automatic simulation run from beginning to end. You do not need to configure anything before you start.
Leather Production Glossary
Explore the language of leather production, from receiving a hide to preparing finished leather for sale. The glossary brings together technical definitions, plain-language explanations, and practical examples, arranged by process stage with search and an alphabetical index.
Sources and Further Reading
The simulation is an educational model assembled from institutional reports, technical guides, standards, operating-tannery accounts, and machinery documentation. These sources support the processes and published ranges shown. Adjustable timings, capacities, queues, and rework rules remain model assumptions unless a note says otherwise.
- Technical CourseSLTC, IULTCS, and UNIDOUpdated 2024Free, ten-part seriesMaking Leather: An Overview of Manufacture (opens in a new tab)
Richard Daniels' presentation-style course uses about 300 technical diagrams to explain raw materials, manufacturing procedures, and the production of major leather types.
- Illustrated GuideLeather NaturallyFree PDF in four languagesA Guide to Modern Leather Making (opens in a new tab)
A concise contemporary guide to cow-hide structure, tannery processes, leather properties, process control, and environmental practice.
- Association OverviewUNIC, Italian TanneriesThe Production Process (opens in a new tab)
An illustrated route through tanning, splitting, shaving, retanning, dyeing, fatliquoring, drying, finishing, and measurement.
- Association OverviewGerman Leather FederationProcess Steps (opens in a new tab)
A visual industrial sequence from raw-material storage through processing, quality control, measurement, and shipping.
- GlossaryLeather Working GroupUpdated 202574 Essential Leather Industry Terms (opens in a new tab)
Definitions for the material states and trade terms used throughout the model, including sides, splits, wet blue, wet white, crust, and finished leather.
- Technical LibraryUNIDOMore than 100 publicationsLeather Panel Publications (opens in a new tab)
A deep collection of manuals, papers, training documents, and technical guidance for leather-sector specialists and policy makers.
- Safety ManualUNIDOSecond editionOccupational Safety and Health Aspects of Leather Manufacture (opens in a new tab)
Practical guidance for tannery workers and supervisors, with particular attention to chemical hazards and hydrogen sulfide risk.
- Training LibraryUNIDORegistration may be requiredLeather E-Learning (opens in a new tab)
Courses on cleaner technologies, tannery-effluent treatment, occupational safety, leather testing, and related professional subjects.
- Industry PaperGerman Leather FederationRevised 2021Ecological Aspects of Important Tanning Processes (opens in a new tab)
An industry-association comparison of chrome, chrome-free wet-white, and vegetable tanning systems and their environmental considerations.
- Research InstituteCSIR-Central Leather Research InstituteLeather Processing Technologies (opens in a new tab)
A survey of lower-salt curing, enzymatic dehairing, ammonia-free deliming, high-exhaust chrome tanning, and other process innovations.
- Technical JournalSociety of Leather Technologists & ChemistsIndividual articles may be paidJournal Articles (opens in a new tab)
Specialist research on leather chemistry, manufacture, testing, environmental systems, and the history of the trade.
- Research ArchiveAmerican Leather Chemists AssociationSome articles require a subscriptionJournal of the American Leather Chemists Association (opens in a new tab)
A long-running technical archive devoted to leather science, engineering, manufacturing, testing, sustainability, and industry economics.
Process, Timing, and Environmental References
The bibliography below identifies the principal evidence for the model's sequence, material states, timing basis, machinery, history, testing, and measurement.
- Technical ReferenceEuropean Commission Joint Research Centre2013Free PDFBest Available Techniques Reference Document for the Tanning of Hides and Skins (opens in a new tab)
The principal end-to-end authority for process structure, tanning systems, material inputs, cleaner production, machinery, drying, finishing, and side streams.
- Reference PlantUNIDO and ILO1981Free PDFTanning of Hides and Skins: Technical Memorandum No. 1 (opens in a new tab)
A detailed 200-hide-per-day reference plant with equipment, recipes, batch sizes, operating times, overnight holds, staffing, finishing, and dispatch practices.
- Technical FrameworkUNIDOSecond edition, 2019The Framework for Sustainable Leather Manufacture (opens in a new tab)
Modern guidance on cleaner processing, water and chemical management, hair-save systems, chrome management, machinery, safety, energy, and waste.
- Plant DesignUNIDO2000/2003Free PDFTypical Tannery Designs (opens in a new tab)
Reference plant layouts, drum loads, production capacity, machinery rates, finishing lines, and leather-measurement systems.
- Technical ReportUNIDO1980sFree PDFAssistance to the Leather Industry, Nepal: Terminal Report (opens in a new tab)
A documented wet-blue route with timings for liming, deliming, bating, pickling, tanning, drainage, and post-tanning rest.
- Case StudyUNIDO1991Free PDFLeather Industry: Case Study No. 3 (opens in a new tab)
Evidence for liming ranges, wet-white context, and the different time scales of accelerated and traditional vegetable tanning.
- Government SummaryU.S. Environmental Protection Agency1997Free PDFAP-42, Section 9.15: Leather Tanning (opens in a new tab)
A concise independent process description and flow diagram covering beamhouse, tanyard, wet-end, drying, finishing, and emissions.
- Government ReportU.S. Environmental Protection Agency1982Free PDFDevelopment Document for Leather Tanning and Finishing (opens in a new tab)
Detailed process, water-use, waste-characteristic, drying, conditioning, source-control, and treatment information.
- Government ReportU.S. Environmental Protection Agency1993Air Emissions and Control Technology for Leather Tanning and Finishing Operations (opens in a new tab)
Process and finishing evidence focused on volatile emissions, control systems, and alternative placements of mechanical operations.
- Time-and-Motion StudyU.S. Department of Agriculture1967Historical operating dataEconomic Aspects of Unhairing Hides at the Packinghouse (opens in a new tab)
Observed receiving, trimming, siding, unhairing, and fleshing rates used as bounded evidence rather than current industry averages.
- Technical AdviceTFLTime in Soaking Process (opens in a new tab)
Specialist guidance on wet-salted cattle-hide weight, soaking duration, salt removal, and the limits of any single completion measure.
- Terminology StandardLeather Working GroupVersion 1.1, 2024Free PDFList of Definitions (opens in a new tab)
Standards-aligned terminology for raw hides, sides, splits, wet blue, wet white, crust, finished leather, and related material states.
- Technical ReportUNIDOFree PDFSources, Detection and Avoidance of Hexavalent Chromium in Leather (opens in a new tab)
Technical support for distinguishing chromium(III) tannage from unintended chromium(VI) formation and for describing prevention controls.
Named Tanneries and Machinery
First-party process examples and equipment specifications used only for the named route, machine, or published operating range.
- Tannery Case StudyTannerie ArnalTanning Process (opens in a new tab)
A first-party example of approximately 24-hour chrome tanning and 48-hour accelerated vegetable drum tanning at one tannery.
- Tannery Case StudyHermann Oak Leather CompanyHermann Oak Tanning Process (opens in a new tab)
A first-party account of a traditional vegetable-tanning route with a four-to-six-week reference residence.
- Heritage TanneryJ&FJ Baker & Co.The Process (opens in a new tab)
The named source for the model's year-long oak-bark route, including three months suspended in liquor and nine months layered with bark.
- Tannery TechniqueHorween Leather Company2010Technique: Toggling and Drying (opens in a new tab)
A first-party explanation of air, paste, vacuum, and toggling methods, including a specific paste-drying example.
- Machinery GuideASSOMACTanning Machinery Technological Guide (opens in a new tab)
A functional equipment taxonomy for beamhouse, drying, finishing, handling, automation, measurement, and production management.
- Equipment DataALPE GroupPredator Splitting Machine (opens in a new tab)
The modern lime-splitting nameplate range used to bound the model's deliberately discounted sustained production rate.
- Equipment DataDose Tannery SystemsDose Milling Drum (opens in a new tab)
A current dry-milling reference describing controlled drum time, temperature, humidity, speed, and optional dust extraction.
- Equipment DataJiangsu Liangang Leather MachineryGTSG3-340 Roller Coating Machine (opens in a new tab)
A current leather roller-coating reference with application ranges, a 3,400-millimeter working width, and a published 0-to-20-meter-per-minute line speed.
- Tannery Case StudyGruppo MastrottoOur Leather Production Process (opens in a new tab)
A current operating-tannery sequence supporting desalting, finishing, final trimming, testing, electronic measurement, packing, and shipping.
- Tannery Case StudyConceria LomarProduction Cycle (opens in a new tab)
A concise first-party sequence supporting the placement of final trimming before sorting, measurement, packing, and sale.
History, Testing, and Measurement
Primary historical records, scholarly analysis, and standards organizations used for the model's history and conformance explanations.
- Primary RecordAugustus Schultz1884U.S. Patent 291,784: Tawing Hides or Skins (opens in a new tab)
The primary source for Schultz's two-bath chrome process and the model's historical reference to checking penetration at the thickest part.
- Primary RecordMartin Dennis1893U.S. Patent 495,028: Tanning Leather (opens in a new tab)
The primary source for Dennis's one-bath process using a basic chromium salt, an important step toward modern chrome tanning practice.
- Historical ManualH. R. Procter1903Free full textThe Principles of Leather Manufacture (opens in a new tab)
A period technical account of tanning chemistry, machinery, hand work, and the industrial development of leather manufacture.
- Historical ManualHugh Garner Bennett1921Free full textAnimal Proteins (opens in a new tab)
Historical technical context for collagen, tanning chemistry, and the development of chromium processes.
- Scholarly ArticleAnthony D. Covington2010The Mechanism of Chrome Tanning (opens in a new tab)
A scholarly account used to keep the model's description of chromium-collagen stabilization accurate and appropriately cautious.
- Technical StudyStockman, Didato, Steele, Black, and AllisonJALCA, 2008Soaking: Balancing Operational and Quality Issues (opens in a new tab)
Laboratory and full-scale tannery evidence showing why soaking completion depends on whether the aim is water uptake, salt removal, or matrix preparation.
- Historical ManualK. J. Adcock1912Free illustrated textLeather: From the Raw Material to the Finished Product (opens in a new tab)
A period account of leather machinery, including the band-knife splitting machine and its effect on usable grain and flesh splits.
- Historical ReviewNature1912The Puering, Bating, and Drenching of Skins (opens in a new tab)
A contemporary review of the biological action behind older puering and bating practices as enzyme-based methods began to replace them.
- Corporate HistoryEvonik IndustriesOROPON (opens in a new tab)
A first-party history of Otto Röhm, Otto Haas, and the 1907 commercial introduction of a controlled pancreatic-enzyme bate.
- Historical StudyR. S. Thomson, SLTCPaid articleChrome Tanning in the Nineteenth Century (opens in a new tab)
A corrective history showing that chrome tanning developed through accumulated experiments and commercial practice, not one isolated invention.
- Industry HistoryBASF2016125 Years of Leather Chemicals (opens in a new tab)
A first-party historical note supporting the model's account of the early synthetic tanning agent that became Neradol D.
- Chemistry HistoryAmerican Chemical SocietyMauveine (opens in a new tab)
A concise chemistry history of William Henry Perkin's 1856 discovery and the first commercial synthetic organic dye.
- Government StudyU.S. Bureau of Standards1920Free PDFArea Measurement of Leather (opens in a new tab)
The primary source behind the model's history of hand grids, pin machines, wheel machines, planimeters, calibration, and measurement overrun.
- International StandardISO2014Catalogue page; standard is paidISO 11646:2014, Leather: Measurement of Area (opens in a new tab)
The modern international standard reference for measuring the area of leather.
- Trade CodeInternational Council of TannersCode of Practice for Area Measurement (opens in a new tab)
A publicly readable code addressing measurement practice, calibration, tolerances, and commercial comparison.
- Standards CatalogueISOISO/TC 120: Leather (opens in a new tab)
The official committee catalogue for leather terminology, sampling, chemical tests, physical tests, and fastness methods.
- Standards ProgramIULTCSIUC-IUF-IUP Leather Test Methods Commissions (opens in a new tab)
The international commissions responsible for developing shared chemical, fastness, and physical leather test methods with ISO.